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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Calibration and traceability
  • 1. Measurement System Analysis (MSA, Gage R&R)
    • 2. Calibration standards and procedures
      - Measurement instruments
      • 1. Attribute gauges: go/no-go, thread gauges
        • 2. Surface measurement, optical tools
          • 3. Variable gauges: micrometers, calipers, CMMs
            Topic 2: Quality Assurance and Improvement23%- Process control and capability
            • 1. Cp, Cpk, Ppk, process analysis
              • 2. Control charts for variables and attributes
                - Quality systems and tools
                • 1. Quality management principles, audits, documentation
                  • 2. 7 QC tools, problem solving, CAPA
                    Topic 3: Technical Mathematics19%- Basic statistics
                    • 1. Mean, median, mode, range, standard deviation
                      • 2. Normal distribution concepts
                        - Basic shop math
                        • 1. Fractions, decimals, percentages, conversions
                          • 2. Algebra, geometry, trigonometry applications
                            Topic 4: Inspection and Test32%- Technical documentation
                            • 1. Blueprint reading, GD&T symbols and rules
                              • 2. Specifications, standards, and drawing interpretation
                                - Sampling and inspection
                                • 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
                                  • 2. First article, receiving, in-process, final inspection
                                    - Testing methods
                                    • 1. Nonconforming material control and MRB
                                      • 2. Destructive, nondestructive (NDT), hardness testing

                                        ASQ Certified Quality Inspector Sample Questions:

                                        1. An instrument for measuring, comparing, or checking dimensions by sensing the flow of air through the space between the gage head and the workpiece surface is called which of the following?
                                        Response:

                                        A) Oscilloscope
                                        B) Interferometry
                                        C) Pyrometer
                                        D) Pneumatic gage


                                        2. The assumption that the average of subgroup averages of size n is equal to the average of the population from which the samples came is a basis for the:
                                        Response:

                                        A) control chart theorem
                                        B) standard deviation theorem
                                        C) central limit theorem
                                        D) distribution theorem


                                        3. The technique used to calibrate a gage block is known as
                                        Response:

                                        A) interferometry
                                        B) ultrasonic
                                        C) liquid penetration
                                        D) magnetic resonance


                                        4. An inspector wishes to determine the frequency of defects that have been found during the inspection of a specific part in order to set priorities for resolution. The attribute data could best be evaluated using which of the following?
                                        Response:

                                        A) A histogram
                                        B) A scatter diagram
                                        C) A run chart
                                        D) A Pareto chart


                                        5. Which of the following best describes a differential gage?
                                        Response:

                                        A) Air passes through the gage in one line to the gage head and in a parallel line to the atmosphere through a setting valve
                                        B) Measures the drop in pressure of the air flowing through a venturi tube
                                        C) Measures the clearance between two mating parts
                                        D) Has a set of cartridge or contact gage heads to check several dimensions on a part at the same time


                                        Solutions:

                                        Question # 1
                                        Answer: D
                                        Question # 2
                                        Answer: C
                                        Question # 3
                                        Answer: A
                                        Question # 4
                                        Answer: D
                                        Question # 5
                                        Answer: A

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